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Stationäre Filtereinheit

WallPro 2.0 Double

Combining the best of both worlds, the WallPro 2.0 Double is a self-cleaning welding fume extraction system with a large filter (20 m2) and a compact housing. The WallPro 2.0 Double is designed for the extraction of the most demanding welding applications (e.q welding stainless steel) with very heavy smoke production, and complies with the W3 standard ✔.

Eigenschaften
  • Unmatched, fully automatic HyperClean™ filter cleaning system
  • Low operational costs due to the long lifespan of the 20 m2 filter, low energy consumption, and long maintenance intervals
  • Selection of 3 power levels that suit your specific needs

Maintenance-friendly and compact:
The WallPro 2.0 Double is the best extractor for the professional welder.

This welding fume extractor comes in 3 variations: Standard, Power, and PowerPlus.

  • The Standard version is suitable for regular welding activities where an extraction capacity of 1000 m3/h per arm is sufficient. This version is available with one or two KUA extraction arms, with lengths of 3 or 4 meters and a diameter of 160 mm.
     
  • The Power version is also available with one or two KUA extraction arms of 3 or 4 meters in length, but these have a diameter of 200 mm. Additionally, this version is suitable for welding applications where an extraction capacity of 1450 m3/h is necessary (average to heavy welding fume production).
     
  • The PowerPlus is the powerhouse for serious work. With an extraction capacity of 1800 m3/h, this version is suitable for applications with very high welding fume production, such as automatic welding, high amperage welding, and flux-cored arc welding. The PowerPlus comes with the most powerful fan and one KUA extraction arm with a diameter of 200 mm and 3 or 4 meters in length.

All arms can be mounted directly onto the filter unit, but also externally for extended reach. To facilitate maintenance, an optional dustbin extension can be connected. This allows you to provide safety for everyone: the welder, their immediate surroundings, as well as your maintenance technicians.

 

The HyperClean system: best of both worlds

A large filter surface area with a cleaning system, yet a compact unit!

The WallPro 2.0 Double utilizes Plymovent's new and unparalleled, fully automatic HyperClean™ filter cleaning system, setting a new standard for efficiency and performance in filter cleaning. Unlike the Back Pulse system, the HyperClean™ system requires a built-in compressed air tank, allowing the housing to remain compact.

This system has been specifically developed to clean the filter cartridge evenly and thoroughly, reducing filter load and extending its lifespan. The HyperClean™ system cleans the filter cartridge uniformly by blowing compressed air through flexible air lines. The tubes can move freely in all directions while expelling air jet at high velocity through the filter media, blowing the dirt from the filter surface area. The dust and dirt particles are collected in the dust bin.

The high-efficiency 20 m2 PTFE membrane filter cartridge ensures captured premium filter efficiency at low pressure drop. Equipped with a PTFE coating, the filter cartridge better repels dust during cleaning cycles. This extends the filter's lifespan and regulates any pressure drops, thereby reducing energy consumption.

 

Smart control equipment

Depending on the specific product type, WallPro 2.0 Double is equipped with 2 types of control systems:

  • ControlGo
    An easy-to-use control panel for fan and filter control.
    ControlGo monitors the availability of compressed air, activates the HyperClean™ system, and controls the fan.
     
  • ControlPro
    Intelligent control panel with integrated touch display for advanced fan and filter control.
    ControlPro includes a comprehensive package to monitor and control the HyperClean™ system and to manage the fan. Through the user-friendly touch screen, you can adjust all desired parameters. The screen provides clear insight into the system's status and performance at any time. ControlPro offers the possibility of remote access via Plymovents ControlPro Connect Cloud platform.

 

HEPA filter expansion is available

To comply with local laws and regulations, the WallPro 2.0 Double can be fitted with an additional HEPA filter module (filter classification H14). This filter module is a universal, wall-mounted unit with a HEPA filter cassette and is suitable for duct mounting.

 

Meets welding fume class W3

This filter unit is suitable for welding fumes originating from applications involving welding with steel and stainless steel. The WallPro 2.0 Double is compliant with welding fume class W3. In most countries, W3 is required to enable the recirculation of filtered welding fumes originating from stainless steel applications.

 

Safe, dust-free maintenance

With the WallPro 2.0 Double, dust-free maintenance is possible to minimize exposure during general maintenance activities. Thanks to the valve between the filter and the dust container, the dust container can be emptied during operation. The filter can be replaced dust-free using the bag-in/bag-out system. However, you don't have to worry much about this, as the intervals between maintenance are long.

 

Features

  • Low operating costs and long filter lifespan.
  • Unmatched, fully automatic compressed air HyperClean™ cleaning system.
  • Unique dust-free maintenance concept.
  • Safe working environment through the use of an extremely efficient filter cartridge.
  • Compliant with the W3 standard for welding fumes.
  • Choose from 3 units, each with a different power level according to your specific needs.

 

Step up your game against welding fumes with one of these options

  • WallPro 2.0 Basic, without arm(s)
    Filter surface: 20 m², can be connected to the DraftMax Eco (downdraft table) and a FlexHood (modular extraction hood).
     
  • WallPro 2.0 Single arms mounted directly
    1 arm, 50Hz units 1,1 kW (1.5 HP), 60Hz units 1,5 kW (2 HP), Standard Ø 160 mm | (1000 m³/h per arm) for medium welding fume production and Power Ø 200 mm (1450 m³/h per arm) for medium to heavy fume production.
     
  • WallPro 2.0 Single PowerPlus arms mounted directly
    1 arm, 50 and 60 Hz units 2,2 kW (3 HP), Ø 200 mm (1800 m³/h per arm), for applications with very high fume production.
     
  • WallPro 2.0 Single Arms mounted externally
    1 arm, 50Hz units 1,1 kW (1.5 HP), 60Hz units 1,5 kW (2 HP), Standard Ø 160 mm | (1000 m³/h per arm) for medium welding fume production and Power Ø 200 mm (1450 m³/h per arm) for medium to heavy fume production.
     
  • WallPro 2.0 Single PowerPlus Arms mounted externally
    1 arm, 50 and 60 Hz units 2,2 kW (3 HP), Ø 200 mm (1800 m³/h per arm), for applications with very high fume production.
     
  • WallPro 2.0 Double arms mounted directly
    2 arms, 50 and 60 Hz units 2,2 kW (3 HP), Standard Ø 160 mm | (2 x 1000 m³/h per arm) and Power Ø 200 mm (2 x 1450 m³/h per arm) for medium to heavy fume production at two workplaces.
     
  • WallPro 2.0 Double Arms mounted externally
    2 arms, 50 and 60 Hz units 2,2 kW (3 HP), Standard Ø 160 mm | (2 x 1000 m³/h per arm) and Power Ø 200 mm (2 x 1450 m³/h per arm) for medium to heavy fume production at two workplaces.

 

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Physical dimensions and properties (filter unit)

Material (housing):
Electro-zinc coated steel (according to DIN EN 10152)
Steel grade
DC01+ZE
Steel grade no.
1.0330
Colour
Yellow RAL 1004, Grey RAL 7011
Weight (net), excl. arms
125 kg
Supply cable
Not included
Capacity of dustbin
18 litres

Filter cartridge

Type
CART-O/PTFE/20
Filter material
BiCo polyester with PTFE membrane
Filter surface area
20 m²
Shape
Cylindric
Washable
No
Lifetime expectancy
Ref. explanation on page 4

Compressed air system

Required compressed air quality
Dry and oil-free according to ISO 8573-3 class 6
Inlet pressure
5-10 bar (75-150 PSI)
Required pressure
5 bar (75 PSI) (by integrated pressure regulator)
Compressed air connection
G 3/8” (female)
Compressed air consumption
35 Nl (1.2 ft³) per pulse
Volume of compressed air tank
9 litres (2.4 gallon)
Activation of filter cleaning system (both online and offline)
• Pressure controlled
• Manually by push button
• At shutdown
Duration of filter cleaning cycle
60 seconds (6 pulses)

Ambient and process conditions

Process temperature:
Min.
5°C (41°F)
Nom.
20°C (68°F)
Max.
70°C (158°F)
Max. relative humidity
90%
Suitable for outdoor use
No
Storage conditions
• 5-45°C (41-113°F)
• relative humidity max. 80%

Options and accessories (general)

Dustbin extension set
Metric
200 mm
Imperial
8 inch
WCS-WP
Welding cable sensor
Filter disposal bag (5 pieces)
For dust-free filter removal

Scope of supply

Filter unit (without side panels) ‒ Side panel set ‒ Extraction arm (2) ‒ Mounting bracket (2) ‒ Fan ‒ Dustbin ‒ Air hose (filter pressure) 2x10 m ‒ Control box ‒ Arm/duct mounting kit (inlet flange + non-return valve) ‒ SealApplicator (seal assembly lubricant) ‒ Fan outlet transition from rectangular to round ‒ Filter disposal bag (5 pieces)
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WallPro Betriebsanleitung DE

Bedienungsanleitung
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WallPro Broschüre DE

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WallPro Basic Produktdatenblatt DE

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WallPro Single Produktdatenblatt DE

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WallPro Double Produktdatenblatt DE

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Bedienungsanleitung
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WallPro Basic CE-Erklärung DE

Zertifikate
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WallPro Single CE-Erklärung DE

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WallPro Double CE-Erklärung DE

Zertifikate
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Die WallPro Double entspricht den folgenden Richtlinien:

  • Maschinenrichtlinie 2006/42 EC
  • EMC 2014/30 EU
  • LVD 2014/35 EU
  • ErP Richtlinie 2009/125 EC
  • W3

Welches WallPro-Modell ist das richtige für Sie?

Die Lösung für alle Profischweißer!

Anzahl der Absaugarme
Ventilatorleistung
Filterfläche
Absaugkapazität: Ø 160 mm
Absaugkapazität: Ø 200 mm
Schallpegel: Ohne Schalldämpfer
Schallpegel: Mit Schalldämpfer

WallPro 2.0 Single

Anzahl der Absaugarme

1

Ventilatorleistung

2,2 kW

Filterfläche

20 m²

Absaugkapazität: Ø 160 mm

1.000 m³/h

Absaugkapazität: Ø 200 mm

1450 m³/h

Schallpegel: Ohne Schalldämpfer

75 dB(A)

Schallpegel: Mit Schalldämpfer

67 dB(A)

WallPro 2.0 Double

Anzahl der Absaugarme

2

Ventilatorleistung

2,2 kW

Filterfläche

20 m²

Absaugkapazität: Ø 160 mm

2 x 1.000 m³/h

Absaugkapazität: Ø 200 mm

2 x 1450 m³/h

Schallpegel: Ohne Schalldämpfer

76 dB(A)

Schallpegel: Mit Schalldämpfer

71 dB(A)

WallPro 2.0 Single PowerPlus

Anzahl der Absaugarme

1

Ventilatorleistung

2,2 kW

Filterfläche

20 m²

Absaugkapazität: Ø 160 mm

Nicht zutreffend

Absaugkapazität: Ø 200 mm

1800 m³/h

Schallpegel: Ohne Schalldämpfer

76 dB(A)

Schallpegel: Mit Schalldämpfer

71 dB(A)

Nichts für Ihre Anwendung dabei?

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Dieses modular aufgebaute Filtersystem reduziert effektiv die Hintergrundkonzentration an Ölnebeln, die in CNC-gesteuerten Bearbeitungszentren und während anderer Metallbearbeitungsprozesse entstehen.

DualGo

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MF - Unser mechanisches Filtersystem

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